MeltingTogether overhauls any type of coil welder and all it’s separate assemblies. We supply parts for welding machines. Below you will find a list of items we repair. If your part is not listed, please contact us乐购彩票app下载教程

Complete coilwelder
Welding head
Shear
Overlap clamp
Pivot clamp
Notcher
Strip centering
Carriage drive
Cooling system
Weld controller
Pneumatic Install
Hydraulic Install
Electrical install
Safety

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Shaft coil welding machine
Worn-out coil welder shaft

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  • 1. Customer faced many problems with breaking of the weld during the production process. This led to extra costs and high downtime.
  • 2. The welding process was not stable. While one weld was good, the next weld was poor (too cold).
  • 3. Problems came unexpectedly.
  • 1. We started an inspection. Checked the drawings and made right tolerances and alignments for the house of the weld head, the shaft and the silver contacts. And we selected the right materials.
  • 2. We carried out the mechanical overhaul and tested the welding head and gearbox on our testing facility.
  • 3. We installed the welding heads complete with pneumatic gearbox for weld wheel drive and started up production (important is the alignment in the line).
  • 4. We have recommended the customer a spare set of weld heads, and changing and overhauling it preventively every 12 or 18 months – to maintain the continuity and quality of the weld.

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Overhauled pivot clamp
Pivot clamp before refurbishment

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  • 1. The guidance was worn out. Because of this, the positioning of the strip was not guaranteed and as a result of this, the welds sometimes broke during the production process.
  • 2. The customer didn’t have an equal spare pivot clamp but he had a old pivot clamp of a AI Welder in his warehouse.
  • 1. MeltingTogether had the old AI Welder clamp of the customer and made an engineering to rebuild it for there Taylor Winfield coil welder.
  • 2. The complete overhaul – Mechanical, electrical, pneumatic, and new grease system was also carried out by MeltingTogether.
  • 3. We dismantled the existing clamp from the Taylor Winfield machine and installed in the overhauled clamp.
  • 4. Then we overhauled the clamp we took from the Taylor Winfield machine and we installed it in another coil welder of the customer.

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